Falcon Plastics offers a team of engineers at each of our three US-based facilities, as well as a corporate engineering staff to ensure the successes of your molded parts. The expertise that Falcon’s engineers provide in design and manufacturing sets Falcon apart from our competitors.

Commodity and Engineering

Falcon Plastics has extensive experience with commodity resins such as PP, HDPE, and PS as well as engineering resins like polycarbonate, PPE, glass reinforced, and nylon.

For each project, we carefully partner with our customers to select the ideal materials. Our experience, in-depth plastics knowledge, and relationship with material suppliers and manufacturers ensures the proper resin is recommended for your application.

The use of recycled materials in accordance with our customers applications offer areas to reduce part costs and conform to “Green” initiatives.

Product Development and Engineering

We have an experienced engineering staff to assist you with your unique projects. You will always get the latest advice on plastics and processes, so you do not have to be an expert to get the products you need. Engineers are staffed at each facility and can help with:

  • Part design
  • Tool design and construction
  • Mold flow
  • Fused Deposition Modeling (FDM)
  • Rapid prototyping
  • Material selection
  • Custom automation design and development
  • Product improvement and cost reduction ideas
  • Coordinating product revisions
  • Manufacturing process development
  • Engineering

Our engineering staff are committed to customer service and satisfaction. Our goal is to work with our customers and our production experts to develop solid manufacturing methods that produce consistent, quality products on time and at the lowest possible costs.