Falcon commissioned a new production line in 2019, providing the capabilities of sheet foaming EVA (Ethyl Vinyl Acetate) and other custom compounded, thermoplastic, copolymer products. With the ability to help innovate custom formulations of EVA compounds, Falcon will work with you to meet your custom material specifications, including performance criteria characteristics and custom color matching. With over 120 years of combined foaming operation experience, Falcon is able to design and develop made in the USA, Berry Act compliant products, in a lean environment with low minimum order quantities—all in house.
In addition to the new sheet foaming production operation, Falcon also invested in an onsite recycling line. This line allows us to recycle nearly 100% of excess materials from the sheet foaming process, providing a nearly ZERO landfill footprint and opening the door to opportunities for recycled and recyclable foam projects.
Contact Us to see if your product can benefit from this technology.