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FALCON PLASTICS

Custom Plastic Solutions. U.S. Precision. Global Strength.

Falcon Plastics combines five decades of U.S.-based precision molding expertise with strategic manufacturing in Mexico and Asia to support complex, evolving supply chains. From custom components to value-added assembly and full program support, our multi-facility model gives customers flexibility without sacrificing control, quality, or partnership.

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Injection Molding, Insert Molding, Plastics Manufacturing

custom
injection molding

Example of custom blow molding product.

custom
blow molding

Worker at a Falcon Plastics manufacturing facility working on high quality, cost effective tooling and mold making products.

tool and mold making

MANUFACTURING PARTNERSHIPS THAT GO BEYOND THE MOLD.

Leaders In Automated Technology

We use cutting-edge technology and precision molds to create superior plastic components, setting us apart from the rest.

Additionally, we utilize smart work cells, including process monitoring systems, automated in-line quality tests, and robotic acceptance or rejection systems in our assembly processes. This application of lean manufacturing principles in the injection molding process supports the overall cost-effectiveness and volume production capabilities you need.

Industry-Leading Expertise

Falcon Plastics excels in producing high-quality plastic materials for various industries, including:

  • Medical Devices: Precision parts meeting strict regulatory standards
  • Electronics: Durable and precise components
  • Consumer Products: Innovative designs with superior finish
  • Automotive: High-performance parts for demanding applications

INNOVATION DRIVES OUR SUCCESS

Our commitment to innovation in the plastic injection molding process allows us to:

  • Reduce cycle times
  • Optimize material usage
  • Enhance product quality
  • Offer competitive pricing

COMPREHENSIVE PLASTIC SOLUTIONS

At our core, we take immense pride in our commitment to providing an unparalleled range of cutting-edge technologies and services that distinctly distinguish us in the competitive landscape of custom injection and blow molding. As a customer-centric business specializing in mid-to-high volume custom contract molding, our unwavering focus revolves around three pillars: quality, technology, and on-time delivery.

Quality Parts, On Time, at Competitive Prices – Since Day One

Falcon Leadership

For nearly half a century, Falcon Plastics has been at the forefront of custom plastics manufacturing, transforming ideas into reality with unwavering commitment to quality and integrity. From humble beginnings in Brookings to a global presence, our family-owned company has grown through innovation and exceptional customer service. With a legacy built on strong relationships and a passion for excellence, we continue to shape the future of plastics, one custom solution at a time.

OUR STORY 

STANDING APART FROM THE CROWD

At our core, we take immense pride in our commitment to providing an unparalleled range of cutting-edge technologies and services that distinctly distinguish us in the competitive landscape of custom injection and blow molding. As a customer-centric business specializing in mid-to-high volume custom contract molding, our unwavering focus revolves around three pillars: quality, technology, and on-time delivery.

Quality and our ISO 9001:2015 standards are the cornerstone of our operations. We adhere to stringent quality control measures throughout every stage of the molding process, ensuring that each product meets and exceeds industry standards. Our dedication to quality extends beyond mere compliance; it's a promise to our clients that their specifications will be met with precision and excellence.

Innovation is woven into the fabric of our services. We constantly strive to stay at the forefront of modern technologies, embracing advancements that enhance efficiency, precision, and overall production capabilities. From state-of-the-art machinery to innovative molding techniques, we leverage technology as a tool to not only meet but exceed our clients' expectations.

Prompt and reliable delivery is a commitment we take seriously. In the dynamic landscape of custom molding, timelines are critical. We understand the importance of on-time delivery in meeting production schedules and market demands. Our streamlined processes ensure that products are delivered precisely when and where our clients need them.

In essence, our diverse set of modern technologies and services is not just a claim but a reflection of our unwavering dedication to providing quality, leveraging advanced technology, and delivering on time. These principles form the foundation of our customer injection and blow molding business, setting us apart as a trusted partner for those seeking mid-to-high volume custom contract molding solutions.

CUSTOM INJECTION
MOLDING
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CUSTOM BLOW
MOLDING
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SHEET
FOAMING EVA
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FOAM-IN-PLACE GASKETING
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TOOL AND
MOLD MAKING
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QUALITY
ASSURANCE
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